Transmission Line Solutions
Transmission Solutions

345–765kV Transmission Line Insulator Solutions

High-performance composite insulators for EHV transmission lines — engineered for extreme reliability across all North American environmental conditions, from Arctic cold to desert heat.

765kVMax Voltage
40-YearDesign Life
67%Fewer Flashovers
USA-MadeCharlotte, NC

End-to-End Customization Workflow

From initial demand to final delivery, we provide comprehensive customization services for your transmission line projects.

1
Customized Demands Received
2
Product Design & Development
3
Competitive Quote
4
Prototype & Low-Volume Trial
5
Third Party Test & Certification
6
Production & Delivery
Independent Verification

Third Party Test & Certification

All Shemar composite insulator string solutions undergo rigorous independent testing at internationally accredited laboratories — ensuring every product meets or exceeds IEC, ANSI, and IEEE standards before deployment.

EGU HV Laboratory
EGU HV LABORATORY Accredited High-Voltage Test Facility
Radio Interference and Corona Voltage Test Setup
Figure 6

Test arrangement for the radio interference and corona voltage tests

Test Object at 450 kV
Figure 7

Test object at the test voltage of 450 kV

Test Object at 291 kV
Figure 8

Test object at the test voltage of 291 kV

Lightning Impulse Voltage Test — Flashover
Figure 9

Test arrangement and flashover under the lightning impulse voltage test

Radio Interference Voltage (RIV)
Corona Extinction Voltage
Lightning Impulse Withstand
Mechanical Failing Load
Short Circuit (KEMA)

Application Scenarios & Success Cases

Our custom insulator solutions have been successfully implemented in challenging high-voltage transmission projects around the world, demonstrating our expertise in meeting the most demanding requirements.

±600kV

Chile UHVDC Project

First ±600kV UHVDC transmission line in Chile, spanning 1,500km through the Atacama Desert with 3,000MW capacity.

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±800kV

Brazil UHVDC Project

South America's highest-voltage power backbone, 1,468km "Brazilian Power Expressway" leading Brazil into the UHV era.

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Coming Soon

Your Project Here

We're looking forward to serving your transmission line projects worldwide.

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Download Technical Resources

Access our comprehensive technical documentation including simulation reports, test certificates, aging data, and engineering drawings. Fill out the form to download the files you need.

Simulation Report

Insulator String Type Test Reports (EGU / Electromontaj / KEMA)

Aging Report

Drawings

Ready to Discuss Your Customized Insulator Solution?

Our engineering team is ready to help you develop customized insulator solutions for your 345-765kV transmission projects. Contact us today to discuss your specific requirements.

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